Senior Design Engineer – Surface Modeling & Thermoforming Tooling at Coach and Equipment

Senior Design Engineer – Commercial Vehicle Body Components

Coach & Equipment is looking for an experienced Senior Design Engineer specializing in SolidWorks surface modeling and thermoformed part design for commercial vehicle applications. This role is pivotal in developing durable, aerodynamically efficient, and cost-effective body components for buses and specialty vehicles.

Key Responsibilities:

Surface & Product Design

• Develop high-quality SolidWorks surface models for vehicle body panels, ensuring manufacturability and structural integration.
• Optimize designs for draft angles, wall thickness, and mounting features.
• Seamlessly integrate models with chassis, subframes, and adjacent systems.

Thermoforming Expertise

• Design large thermoformed components including wheel arches, cladding, and interior panels.
• Collaborate with tooling vendors to refine mold accuracy, vacuum paths, and cycle efficiency.
• Apply mold flow principles to ensure dimensional stability post-forming.

Surface Data Management

• Assess and repair imported surface models (STEP, IGES) from external sources.
• Reconstruct incomplete or low-quality data to meet automotive-grade standards.
• Maintain surface continuity for premium finishes.

Cross-Functional Collaboration

• Work with industrial designers and supply chain teams to deliver cohesive vehicle solutions.
• Support prototype builds, form trials, and production launches.
• Generate and approve detailed drawings, BOMs, and GD&T documentation.

Required Qualifications:

• Bachelor’s degree in Mechanical Engineering, Industrial Design Engineering, or related field.
• 5+ years of experience designing commercial or automotive body components.
• Advanced SolidWorks surface modeling skills.
• Proven expertise in thermoformed part design for transportation.
• Ability to repair and optimize complex CAD data.
• Knowledge of automotive assembly techniques, fasteners, and coatings.
• Familiarity with FMVSS and ADA regulations is a plus.

Preferred Qualifications:

• Experience with bus, truck, or van body components.
• Understanding of ABS, TPO, and other thermoformable plastics.
• Knowledge of structural reinforcement methods (bonded inserts, subframe interfaces).
• Exposure to ERP-linked BOM and PLM systems.

Soft Skills:

• Detail-oriented with a focus on aesthetics and functionality.
• Strong communication skills for cross-team collaboration.
• Ability to manage multiple priorities under tight deadlines.
• Innovative mindset with a drive for continuous improvement.

Benefits:

• Competitive salary and bonus programs.
• Comprehensive health, dental, and vision coverage.
• 401(k) with employer contributions.
• Paid time off and holidays.
• Professional development opportunities.
• Join a team advancing sustainable and efficient transportation.

Explore our work at www.coachandequipment.com under the Careers tab.

Submit your resume to [email protected] to apply.

We’re excited to connect with you!